Popular science in niche circles - Seven steps to make a real doll

on July 23, 2021

If you are interested in real doll, or curious about the process of making them, you may find that there are not many useful results when searching online.

The process of making a real doll is very complicated, and few people can fully understand it. Today we will show you the manufacturing process of a real doll. The entire production process can be roughly divided into seven different steps.



Making real doll molds


Making the mold is the first step in the manufacturing phase of a real doll.


The shape of the mold is very important to the shape and size of the real doll. It requires a professional designer to draw a drawing that meets the target according to the proportion of the human body, and then use the designed drawing to make the corresponding model. Generally, molds are specially designed, and technically all types of corresponding models can be manufactured.

This process requires the designer to be familiar with the preferences of the market and then design accordingly. In addition, different masters will design unique real dolls based on their own preferences and aesthetics. By doing so, the designer can make a unique and attractive real doll, which will bring more customers to the brand. This is the value of the designer in this field.



Skeleton of real doll

The supporting structure of the Real doll is usually made of stainless steel, which is used to replace human bones to make the real doll's entire body. Its joint functions are similar to human bones, just like the human body, and they can be placed in a human-like posture. In order to improve and innovate, many real doll companies are now designing and manufacturing new types of real doll frames, focusing on improvements in weight and stiffness.


Matching the made mold and skeleton


After preparing the skeleton and mold, pair them together to properly assemble and maintain the desired position.


The assembly process of the mold and the skeleton is a very delicate one. If there is a problem during this process, the overall quality of the real doll will be affected, resulting in incompleteness or deformation of the finished product, which can only be discarded and lost.


This process is very delicate which requires maximum patience and care to ensure quality.



Heating and preparation of TPE materials


In order to prepare TPE materials, it is necessary to accurately calculate and mix the raw materials according to the required proportions, and mix them evenly. The quality of TPE will vary greatly due to different product formulations.


When all the required materials are fully prepared, the processing of these materials begins. The material is heated to about 200 degrees, and then the heated material is injected into the mold, and the real doll is gradually formed in the mold.


Cooling down


Because heating TPE requires a high temperature, it is necessary to put the poured mold in coolant or clean cold water for several hours.


After the cooling process is over, you need to manually open the mold and take out the real doll. At this time, the new real doll is not completely finished. Because the process of pouring and cooling will cause the real doll to have opening and closing line marks and overflowing glue, in order to make the real doll more beautiful and attractive, the next production step needs to be carried out.


Trimming polished details


After the TPE real doll is taken out of the mold, the next step of processing needs to be performed manually before the real doll is complete and ready for sale.


The real doll just taken out of the mold has rough edges and corners. Use a sharpening tool to smooth the feet, hands, neck and sides of the body to eliminate any uneven or rough edges. The purpose is to make the real doll look more real and beautiful. The finger and toe nails are also installed, and then thoroughly cleaned again. After drying, if there are no other defects, talcum powder will be applied to keep them smooth and dry to maximize consumer satisfaction.




Making the head of the real doll


The head and body of the real doll are made separately, because the head of the real doll has more complex features than the body.


The production of the head is very similar to the production of the body, the only difference is the use of different molds. After the head production process of the real doll is completed, a special makeup artist will apply makeup to make the real doll look sexier and more attractive. There are many more models of the head than the body, allowing consumers to have more choices of appearance. The factory usually perforates and screws the two parts together before the real doll leaving the factory.


Finally, the completed real dolls will be placed in a special dust-free warehouse, and they will be wrapped in plastic film before being hung up for storage. When a customer places an order, the factory will pick up the real doll from the warehouse according to the order number, and place them in a reliable and safe box for shipment. There will be foam cushions and blankets to wrap the real doll to protect all parts of the real doll.


 So, friends, if you also want to experience a real doll, I suggest you go to Erospresent.com to buy it. This is a professional and unique shop. I hope you find a doll of your own as soon as possible.


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